Pure steam generator K / KS Series
In pharmaceutical and biotech manufacturing, steam purity is not an option. The K / KS Series delivers it across seven sizes from 5 to 60 kW, at 135 °C and 3.5 bar absolute, with process-contact parts in AISI 316L at Ra < 0.5 µm, traced orbital welds and Tri-Clamp ASME BPE connections with no dead legs. Two ways to drive it: the K-Series inside the bioreactor’s Bioflex™ software, the KS-Series on its own, with a 10" touchscreen. All cart-mounted, wherever the steam is needed.
Two control configurations
The same generator, driven two ways. Every size from 5 to 60 kW comes in both versions.
| Parameter | K-Series — Bioflex™ integrated | KS-Series — stand-alone |
|---|---|---|
| Local interface | 2.5" display for temperature and pressure | 10" HMI touchscreen, IP65 operator panel |
| Supervision | Integrated into the BioSIP bioreactor’s Bioflex™ software | Stand-alone, with on-board automation and data logging |
| Suited to | Custom SIP recipes, coordinated with the bioreactor cycle | Laboratories and plants that want a stand-alone generator |
Technical specifications
| Parameter | K5 | K10 | K15 | K24 | K40 | K50 | K60 |
|---|---|---|---|---|---|---|---|
| Heating power | 5 kW | 10 kW | 15 kW | 24 kW | 40 kW | 50 kW | 60 kW |
| Saturated steam production | 7.2 kg/h | 14.3 kg/h | 21.5 kg/h | 34.4 kg/h | 57.4 kg/h | 71.5 kg/h | 86 kg/h |
| Maximum working temperature | 135 °C | ||||||
| Maximum absolute pressure | 3.5 bar | ||||||
| Overall size (W × D × H) | 800 × 1200 × 1400 mm | 800 × 1500 × 1400 mm | |||||
| Operating weight | 250 kg | 320 kg | 350 kg | ||||
Steam sterilisation capacity
Indicative values: they depend on vessel geometry, thermal mass, starting temperature, steam distribution and the required SIP cycle. They must be verified under real operating conditions.
| Parameter | K5 | K10 | K15 | K24 | K40 | K50 | K60 |
|---|---|---|---|---|---|---|---|
| Saturated steam (90% efficiency) | Yes all models | ||||||
| Vessel volume with medium — 30 min | 10 L | 20 L | 25 L | 40 L | 70 L | 80 L | 100 L |
| Vessel volume with medium — 60 min | 20 L | 40 L | 50 L | 80 L | 140 L | 160 L | 200 L |
| Empty vessel volume — 30 min | 35 L | 70 L | 100 L | 150 L | 250 L | 350 L | 500 L |
| Empty vessel volume — 60 min | 70 L | 150 L | 200 L | 300 L | 500 L | 750 L | 1000 L |
Control panel
The values shown apply to all models.
| Parameter | K5 | K10 | K15 | K24 | K40 | K50 | K60 |
|---|---|---|---|---|---|---|---|
| K-Series display | 2.5" | ||||||
| KS-Series HMI touchscreen | 10" | ||||||
| Setting °C/°F | Yes | ||||||
| Data logging | Yes | ||||||
| Ethernet port | Yes | ||||||
| USB ports | Yes | ||||||
| Emergency stop / restart button | Yes | ||||||
| H₂O inlet — actuated valve | Yes | ||||||
| H₂O drain — actuated valve | Yes | ||||||
| Condensate drain — actuated valve | Yes | ||||||
| Steam outlet — actuated valve | Yes | ||||||
| Steam filtration | 0.2 µm filter, AISI 316L housing and element | ||||||
Construction, utilities and connections
The values shown apply to all models.
| Parameter | Specification |
|---|---|
| Process-contact parts | AISI 316L with material origin certificates |
| Internal surface roughness | Ra < 0.5 µm — pickling, electropolishing, passivation |
| Welds | Automatic orbital welding in pure argon, with traced and logged parameters |
| Connections | Sanitary Tri-Clamp to ASME BPE, with no dead legs |
| Droplet separation | High-efficiency separator, dry steam fraction > 0.95 |
| Boiler and heaters | Armoured heater bundle on a clamped flange, all AISI 316L; PWM-PID modulation |
| Frame and panelling | Satin-finished AISI 304, panels removable for maintenance |
| Mobility | 4 polyurethane swivel casters, 2 with brakes |
| Electrical supply | 110 / 230 / 480 V |
| Feedwater | PW, RO or WFI — recommended conductivity < 5.0 µS/cm, hardness < 2 mg/L (CaCO₃) |
| Inlet pressure and temperature | > 4.0 barg, > 10 °C |
| Feedwater inlet | Tri-Clamp 1" ASME BPE |
| Pure steam outlet | Tri-Clamp 3/4" ASME BPE |
| Condensate drain | AISI 316L manifold, 1½" Tri-Clamp — 4 barg, 150 °C |
| Safety devices | Certified safety valve with piped discharge, redundant pressure switches, over-temperature cutout, low-level sensor |
| Compliance | CE marking; UL certified components and panel; CSA compliance. Boiler certified to PED or ASME depending on the destination market; other certifications on request. |
Documentation (PDF)
Technical documents in PDF · the datasheets ask for a free registration, the catalogues download without one.
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- Every system ships with a declaration of conformity and a technical file under the applicable European directives.
- Control panels are built and certified to the US standard for industrial control panels — UL file E554925.
- Pressure vessels are designed and certified to the European directive when the destination market requires it.
- For markets that require it, vessels follow the ASME VIII code; finishes, welds and connections follow ASME BPE.
- Materials, surface roughness and hygienic design are made for GMP environments. IQ/OQ qualification of the installed system is one of our services.
- Bioflex™ handles audit trail, electronic signatures and access control as required by the FDA rule on electronic records.