/// Products · Industrial line · Custom bioreactors
Custom bioreactors
Large-scale in-situ sterilizable bioreactors & fermenters
Above 1,000 L: stainless steel plants that are not catalogue configurations, but are designed and built around the customer’s process, starting from their URS.
> 1,000 LDesigned around your processSIP / CIP ready
/// What can be customised
Every component, to your specification
- Vessel geometry: H/D ratio of 3:1 for bacterial processes or 2:1 for cell cultures.
- Agitation: Rushton, marine or custom impellers; top mechanical seal, bottom double mechanical seal or bottom magnetic seal.
- Sparging and gas: custom sparger, gas mixing with additional MFCs.
- Sensors: pH, DO, PT100 and antifoam probes, extendable to ORP, biomass, conductivity and level.
- Sterilization and cleaning: manual or automatic steam sterilization valves, CIP with spray-ball, re-sterilizable bottom and sampling valves.
- Dosing: programmable peristaltic pumps and additional variable speed pumps.
- Auxiliaries: load cells, CO₂/O₂ gas analyzer, chiller and pure steam generator.
- Structure and control: skid on wheels, headplate lifting, Bioflex™ software with touch screen.
/// Quote request
Configure your custom bioreactor
Select the main parameters and our engineering team will send you a proposal. Leave blank anything you have not defined yet.
/// Get started
Innovative solutions
for your bioprocesses
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- Every system ships with a declaration of conformity and a technical file under the applicable European directives.
- Control panels are built and certified to the US standard for industrial control panels — UL file E554925.
- Pressure vessels are designed and certified to the European directive when the destination market requires it.
- For markets that require it, vessels follow the ASME VIII code; finishes, welds and connections follow ASME BPE.
- Materials, surface roughness and hygienic design are made for GMP environments. IQ/OQ qualification of the installed system is one of our services.
- Bioflex™ handles audit trail, electronic signatures and access control as required by the FDA rule on electronic records.