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/// Application · Renewable energy

Microalgae cultivation

Photobioreactors with multi-wavelength LED illumination — using the light spectrum as a process lever on growth and biochemical composition, with optional airlift mixing for gentle, uniform cultivation.

PhotobioreactorTunable LED spectrumOptional airlift
/// Introduction

The challenge

Microalgae convert light and CO₂ into biomass rich in lipids, pigments and polyunsaturated fatty acids — feedstocks for aquafeed, nutraceuticals and bioenergy. But light is both the energy source and the hardest variable to control: cells self-shade as density rises, and different species absorb different wavelengths through their photosynthetic pigments (chlorophylls, carotenoids). Delivering the right spectrum at the right intensity, uniformly, throughout a dense culture is the central engineering problem.

On top of that, many high-value strains are shear-sensitive, so the mixing that keeps cells in the light and CO₂ in solution must stay gentle enough not to damage them.

cultivation
/// Technology involved

The VINCI technology applied — LED photobioreactor

The reference technology is a photobioreactor with multi-wavelength LED illumination, so the light spectrum becomes a controllable process parameter rather than a fixed condition.

  • Tunable spectrum as a process lever. LEDs emit specific, controllable wavelengths that can be matched to a strain's pigment absorption; blue and red bands in particular are widely reported to drive biomass, while spectrum shifts steer cellular composition (lipids, pigments) [1][2].
  • High efficiency, low heat. LEDs offer higher energy-conversion efficiency and lower heat dissipation than fluorescent lamps, and integrate flexibly into internal- or external-illumination photobioreactor geometries [2][3].
  • Optional airlift mixing. For shear-sensitive strains, an airlift configuration provides gentle, impeller-free circulation that keeps cells cycling between light and dark zones while distributing CO₂ evenly.
  • Bioflex™ control. Circadian cycle simulation: light, pH, temperature and CO₂ dosing managed on one automated, auditable platform from lab to pilot.
Vinci LED photobioreactor in the laboratory
/// Scale-up path

From research to production, one platform

The same parameters and Bioflex™ recipes carry you from bench to industrial scale, reducing transfer risk between stages.

Benchtop Bioreactors
Stage 01

Benchtop Bioreactors

250 mL – 30 L WV

Biobook series.

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R&D In-Situ Sterilizable Bioreactors & Fermenters
Stage 02

R&D In-Situ Sterilizable Bioreactors & Fermenters

20 – 100 L WV

BioSIP series.

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Pilot & Production In-Situ Sterilizable Bioreactors & Fermenters
Stage 03

Pilot & Production In-Situ Sterilizable Bioreactors & Fermenters

250 – 800 L WV

BioFerm series.

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Large-Scale In-Situ Sterilizable Bioreactors & Fermenters
Stage 04

Large-Scale In-Situ Sterilizable Bioreactors & Fermenters

> 1,000 L WV

Custom bioreactors.

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/// Results & benefits

Performance benchmarks

Figures below are literature benchmarks illustrating the light-spectrum lever — not VINCI or client-owned results.

  • Spectrum steers biomass. Light in which the majority of photons fall between ~520–630 nm is reported favourable for microalgal growth, and blue/red wavelengths give the best biomass gains [1].
  • Spectrum steers composition. LED wavelength choice measurably shifts biomass and lipid/pigment composition across microalgal species — enabling product-targeted cultivation [2][3].
  • Lower energy and heat load. LED illumination reduces energy use and heat compared with conventional fluorescent lamps, improving the photobioreactor energy balance [2][3].
/// Application · Renewable energy

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/// Certifications & standards
UL 508A CE marked PED 2014/68/EU ASME BPE GMP / GLP FDA 21 CFR Part 11