Application focus: bioreactors for alternative proteins, biopolymers & biogas — from lab to industrial scale Discover the solution →
/// Engineering division · Custom

Custom bioreactor systems

Engineering-to-order bioreactor and bioprocess systems — vessel geometry, agitation, sensor arrays and automation logic tailored to your exact URS. From concept to FAT in 4–6 months.

/// The workflow — estimated 4–6 months

The project lifecycle

Fase 01 // Concept

Concept

URS definition, feasibility study and initial consulting. We listen, analyse and translate your vision into technical requirements.

Fase 02 // Ingegneria

Engineering

3D modelling, layout optimisation and functional design specs (FDS). Every design choice maps to process performance.

Fase 03 // Fabbricazione

Fabrication

Construction, assembly, automation coding and FAT. Automated 316L orbital welding, verified Ra ≤ 0.4 µm, ASME/BPE compliant.

Fase 04 // Deployment

Integration

Shipping, installation (SAT), commissioning and training. We manage the entire logistics chain to your facility.

/// Config_Mode — start the custom build

System configurator

Design your ideal bioreactor step by step — culture type, format, sensors, automation and more. Get a full data sheet and request a quote in minutes.

Open the configurator →
Available modules:
  • Culture type
  • Vessel & format
  • Agitation & aeration
  • Process control
  • Automation
  • Utilities & site
  • PDF data sheet
/// FAQ

Frequently asked questions · custom

A standard Vinci Biotechnologies project takes 4–6 months from User Requirement Specification (URS) to Factory Acceptance Test (FAT). Complex multi-vessel systems or ATEX-certified designs may require additional time.

Virtually every aspect: vessel geometry, agitation system, gas sparging, sensor configuration, automation logic, Bioflex™ SCADA integration, skid layout and surface finish to GMP or ASME BPE standards.

Yes. Vinci Biotechnologies has experience designing ATEX-certified bioprocess systems (Directive 2014/34/EU) for potentially explosive atmospheres, relevant for flammable solvents, hydrogen-producing fermentations or biogas extraction.

Yes. Full GMP documentation packages including DQ, IQ, OQ and PQ protocols. All systems comply with the CE Machinery Directive, PED 2014/68/EU and ASME BPE.

/// Components & accessories

Components & accessories

Every system can be completed with a range of in-house designed components and accessories: spargers and microspargers, gas analyzers, impellers, load cells, wash units and more.

Sparger & microsparger
Sparger & microsparger
Gas analyzer
Gas analyzer
Impellers
Impellers
Heating blanket
Heating blanket
Sterile filter holder
Sterile filter holder
Load cells / weighing
Load cells / weighing
R-Wet unit
R-Wet unit
CIP pump trolley
CIP pump trolley
/// Get started

Innovative solutions
for your bioprocesses

Tell us about your application: our team replies within 24 hours.

/// Certifications & standards
ISO 9001:2015 CE marked PED 2014/68/EU ASME BPE ATEX 2014/34/EU GMP / GLP