Application focus: bioreactors for alternative proteins, biopolymers & biogas — from lab to industrial scale Discover the solution →
/// Application · Bioenergy

Fermented biogas

Anaerobic fermentation and gas fermentation to convert organic substrates and CO₂ into methane and value molecules. Systems with dedicated gas management and ATEX configurations for explosive atmospheres.

Anaerobic digestionCO₂ valorisationATEX
/// Introduction

The application

Fermented biogas turns wastewater, biomass and waste gases into renewable energy and chemical building blocks. Anaerobic processes and gas fermentation require accurate control of the vessel atmosphere and safe handling of flammable gases.

Our bioreactors integrate dedicated gas lines, redox and pH control and ATEX-certified configurations, taking the process safely from lab trial to demonstration scale.

biogas
/// Technology involved

Technology involved

Gas-tight vessels with atmosphere control, gas dosing and recirculation systems, and instrumentation certified for hazardous zones.

  • Dedicated gas management. Mass-flow controllers for CO₂, H₂ and syngas, with recirculation and off-gas composition measurement.
  • Anaerobic control. Monitoring of redox, pH and temperature to keep anaerobic conditions stable.
  • ATEX configurations. Instrumentation and panels certified to operate in potentially explosive atmospheres.
  • Continuous mode. Continuous and chemostat operation to maximise volumetric productivity.
/// Scale-up path

From research to production, one platform

The same parameters and Bioflex™ recipes carry you from bench to industrial scale, reducing transfer risk between stages.

Stage 01 · R&D

Biobook Compact

0,5 – 10 L

Single-vessel benchtop screening and early development.

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Stage 02 · Development

Biobook Twin

0,5 – 50 L

Parallel studies and process optimisation on two vessels.

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Stage 03 · Pilot

Biosip

10 – 50 L

Transfer to 316L SIP/CIP stainless steel at pilot scale.

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Stage 04 · Production

Bioferm

50 – 350 L+

Industrial GMP production with DQ/IQ/OQ/PQ documentation.

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/// Client case study

From lab trial to demonstration scale

CH₄ %

Methane yield monitored

ATEX

Certified configuration

Continuous

Operating mode

Draft — client case study content to be confirmed

This space will present a real gas-fermentation project: substrate, gas-management strategy and productivity results moving towards demonstration scale.

Placeholder text — we will add yield data, off-gas composition and a client comment once the case study is approved.

/// Application · Bioenergy

Let’s talk about your process

Tell us about your application: our engineering team replies within 24 hours.

/// Certifications & standards
ISO 9001:2015 CE marked PED 2014/68/EU ASME BPE GMP / GLP FDA 21 CFR Part 11